Own business: production of rubber mats. Ready business for the production of car EVA rugs How to start your own business of sewing car mats

As a rule, in practice, the investment pays off in 1-2 months! Learning to sew is very easy!
All packages are selected so that you quickly recoup your investment, we will select the composition by color with you individually.
Comprehensive purchase is the most profitable, you save on the overall discount and delivery!

PACKAGE "START"

101.000rub.

89 production facilities have been opened!

EVA material for 50-60 sets of car mats!

Includes:
1.Sewing machine AURORA 0302D with table, direct drive!
Complete with EBA 2.0 edging! Everything is set up and equipped!
2.A press for mounting fasteners with an attachment for eyelets and a punch 14 mm., 25 mm.
3.Hand scissors for EVA.
4. Needles for EVA.
5.EBA sheets (1.8 m2) 1.20 * 1.50 m - 50 pcs.
6 600 m edging - 12 reels.
7.Louvers 1000 pcs. - 14 mm.
8. Threads in spools, 12 colors.
9. Velcro fastening 50 mm. - 100 m.
10.Packages for packing 100 pcs.
11.Plastic fasteners
12. Consultation is free.
13.Template in in electronic format for 508 cars as a gift!

"Full set"

136.000rub.

312 independent companies were opened!

EVA material for 80-90 sets of car mats!

Includes:
3.Hand scissors for EVA.
4. Needles for EVA.
5.Manual eyelet clip.
6. Hair dryer for EVA molding.
7.EBA sheets (3.6) 1.4 * 2.57m - 25 pcs.
8.EBA sheets (1.8) 1.2 * 1.5 m - 20 pcs.
9.Range 1250 m - 25 reels.
10.Louvers 1000 pcs. - 14 mm. black.
11. Threads in spools, 12 colors.
12. Velcro fastening 50 mm. - 100 m.
13.Packages for packing 100 pcs.
14.Fools - 10 pcs.
15.Plastic fasteners

"Manufacturer"

274.000rub.

40 EVALIST manufacturers opened!

EVA material for 250-270 sets of car mats!

Includes:
1.Sewing machine AURORA 0302D with direct drive! Complete with EBA 2.0 edging and table. HIT! Everything is set up and equipped!
2.A press for installing fasteners with an attachment for eyelets and a punch for 14 mm., 17 mm., 25 mm.
3.Electric shears for EVA.
4.Hand scissors for EVA.
5. Needles for EVA.
6.Manual eyelet clip.
7. Hair dryer for EVA molding.
8.EBA sheets (3.6) 1.4 * 2.57m - 60 pcs.
9.EBA sheets (1.8) 1.2 * 1.5 m - 100 pcs.
10.Range 2000 m - 40 reels.
11.Louvers 2000 pcs. - 14 mm. black.
12. Threads in spools, 12 colors.
13. Velcro fastening 50 mm. - 200 m.
14.Packages for packaging 100 pcs.
15. Footrests - 26 pcs.
15.Plastic mounts
16. Support and consultation is free.
17. Templates in electronic form for 508 cars as a gift!
18. Training in sewing car mats in production for free.
19.!
20. Permanent maximum discount for the entire period of cooperation!

RUB 101,000

"PACKAGE START"

This package includes everything you need to start the production of EVA car mats, including SEWING equipment and material, the most popular EVA sheets, edging, threads, fasteners. Order the START package and sew car mats in any city, even if you have competitors, you will not be left without work. High demand for EVA car mats is proven by hundreds of our customers. Details on the page below.

RUB 136,000 HIT!

"FULL SET"

Included is everything you need with a large assortment and THREE types of EVA sheets, a sewing machine with a customized edging, a press for installing fasteners, material for about the FIRST month of work! You could buy all this separately, but with our help you will save time and money. Get everything you need for production in one package! By launching your own production with us, you will not be able to miss out on the most important things!

MINIMUM INVESTMENT, ROI 1 MONTH.

RUB 274,000

"MANUFACTURER"

The most POWERFUL kit, all equipment included, and a large stock of material. You will become a MANUFACTURER from the EVALIST company in your city and receive low prices authorized dealer! All retail orders will go to you and you will have your own personal website on the main domain!

ATTENTION! LIMITED OFFER! PAYBACK 2 MONTHS

Can't make your choice?

There are individual conditions for you!

There are situations in work when you do not need a whole package, everything can be bought separately or supplemented with the necessary amount of material at your request. We will select flexible conditions for you with a personal offer.

IF YOU ARE OFFERED SOMETHING MORE PROFITABLE AT THE FIRST SIGHT, PLEASE CONTACT US AND WE WILL LEAVE NO REASON FOR DOUBT. We will advise you on all current issues, on launch, on production. We have everything you need for the production of EVA car mats. You can learn to sew in 1 day without experience!

ALL AGREED SALES WITH A PURCHASE WARRANTY.

We have opened more than 312 factories and 30 representative offices in several countries.
But the market is completely unfilled, the demand for car mats made of EVA material is very large and is constantly growing.

Be careful when starting a business with "private traders". We guarantee that cooperation with us is the best way for your business. We will select the best kit for your start!

It's no secret that the amount passenger cars grows annually.

Accordingly, the demand for spare parts and accessories for light vehicles is increasing.

Organization of your own business aimed at the manufacture of car mats - for small businesses with small investments at the start .

An entrepreneur with a modest budget can implement a project for the production of textile car rugs.

Both ready-made versions and custom-made products can be produced.

The latter direction will allow you to get the maximum profit, since copyright works are more expensive (from 1,500 rubles per set).

What the article is about:

How much money is needed to start a production of car mats

To launch the production of car mats, an investment of 350 thousand rubles will be required.

These funds are required to register an individual entrepreneur, purchase the first batch of consumables and sewing equipment.

Where to start opening a production

Initially organize a mini-workshop for sewing textile car rugs you can in your own apartment.

If the number of orders increases, it will be possible to think about renting a separate room.

For sewing high-quality textile car mats, you need to use rubberized carpet.

Reduce purchase costs consumable it is possible if the entrepreneur manages to purchase the remnants of carpet in specialized stores that sell floor coverings.

Small pieces usually remain unclaimed, and the owners of outlets sell them at large discounts.

The market price of rubberized carpet is about 300 rubles per square meter.

To make one set of car mats, you need 1.5 meters of material.

The entrepreneur will also need to account for the purchase costs. stationery knife, crayons and patterns.

What equipment to choose for sewing

At the initial stage, a significant part of the funds will need to be invested in the purchase of an overlay machine (costing from 10 to 40 thousand rubles) and a professional sewing machine.

Of course, you can do without it by organizing cooperation with a local atelier.

However, in this case, the production cost will be higher.

If an entrepreneur fulfills all orders without the participation of a studio, then he will spend about 500 rubles on the manufacture of one set of rugs.

The market value of such products is 2 times higher.

Thus, the sale of one set will allow you to get a net profit of 500 rubles.

By making exclusive models of car rugs with author's drawings and inscriptions, you can double your revenue.

To work in a mini-workshop for sewing car rugs, you will need to employ one tailor.

He can be paid 15% of the market value of completed orders.

The profitability of the textile car rug business depends on the number of stable distribution channels.

An entrepreneur can take it to specialized outlets at a wholesale price or sell it on the Internet.

How much can you earn

Rubberized carpet is used as a material for the manufacture of rugs. The cost of 1 sq.m. is 300 rubles. Sewing a set of rugs will require 1.5 meters of material. Thus, the cost of one set will cost 450 rubles. The cost of making rugs can be reduced by buying small pieces of carpet that remain in the store after the roll is cut. Such pieces are sold at a discounted price. Sets of car mats are on sale for 1,000 rubles. You can sew 20 sets per day, 500 per month. Income per month will be 500,000 rubles.

The profitability of a business directly depends on the availability of distribution channels. An entrepreneur can sell kits in an online store, or he can hand over them for sale to specialized auto stores. Given the high competition, as well as small start-up investments, the payback will come in 1.5-2 years.

What OKVED to indicate during registration

OKVED 13.93 - production of carpets and rugs.

What documents are needed to open

As an organizational - legal form enterprises are recommended to register individual entrepreneurship (IE). Registration is not complicated, it takes no more than a week. Simplified reporting. The documents are submitted to the Federal Tax Service.

What taxation system to choose for business registration

Most suitable system taxation is a simplified taxation system (STS). It is recommended to pay income tax of 15%.

Do I need permission to open

No special permission is required to register this business.

Production technology of car mats

A car mat is an indispensable accessory to keep your car clean. A good rug, produced with high quality, serves the car enthusiast for many years.

This business presents a promising business for aspiring entrepreneurs who do not require large investments at the start. You can make rugs according to standard car sizes that are used on the market, or you can make them to order, such kits are more expensive. Rugs are made from various materials, but rugs made from textile carpet are very popular. It consists of two or three layers, absorbs vagu and dirt and does not let it go further into the cabin.

The rugs are made as follows:

cutting is performed according to the pattern;
the edges are processed with an overlock;
then the "thrust bearing" is sewn on.

The mold is used to cut the rug into the desired shape. They can be made from cardboard yourself, or you can buy ready-made ones. For large volumes, you can use a machine that quickly and accurately cuts, and also does not allow you to waste excess material.

The edges of the rug are processed with two, three and four thread stitches. If the seams are not processed, then after a while they will begin to unravel. Footrests are pads that preserve the surface of the rug. Very often clients order a logo embroidery. This is done with a special embroidery machine.

To get a stable profit, it is necessary to establish the sale of car mats in large sizes. This requires:

conclude an agreement with one of the trading organizations involved in the sale of auto parts;
open your own online store or point of sale on the market.

A passenger car has long ceased to be a luxury item. In a rapidly changing world, it is an irreplaceable "workhorse". Accordingly, the automotive service, as well as the production of necessary accessories to it, including rugs. They are not only the subject of design in the car interior, but also protect its upholstery from contamination, remove moisture, preventing rust from corroding the bottom. Sewing car mats can be a profitable and quickly payback business idea for small businesses. Next, we will try to convince you of this, we will give practical advice on organizing your own business.

The production of car mats does not require large capital investments... It can begin with the equipment of a small workshop in a suitable home space (20 square meters). Equipment requires a sewing machine, patterns for patterns, material. It will not be difficult to learn how to cut and overcast products. You can sew ready-made sets of 4 pieces. The option of tailoring car rugs to order is more highly paid. Generally approximate costs at the start will be from 100,000 rubles.

Custom Rugs Can Be Good Business

Business registration

For small businesses, the most profitable is registration as an individual entrepreneur: the payment of the state fee for its implementation is relatively low - 800 rubles. An individual entrepreneur is registered by the tax inspectorate at the place of his residence or temporary registration of the applicant. Documents can be sent by e-mail or submitted in person.

Tax system

In 2019 in Russian Federation there are 5 types of taxation: one general and 4 special. General system taxation (OCH) applies where special ones cannot be applied. The agricultural producer pays the unified agricultural tax. In our case individual entrepreneur he can choose which type of tax he will pay from the remaining three:

single tax on imputed income - 15% of the income imputed by the state in this type of activity. It exempts individual entrepreneurs from VAT, personal income tax (income tax individuals), on property, does not depend on real income;
the patent taxation system provides for the purchase of a patent for each type of activity. The rate is 6% of the amount of profit, which is set by the local authorities. Real income is not included. It is used most often in the service sector and trade. There is no reporting, it is paid in one installment during the year;
the simplified tax system (ONS) is the most common tax regime used by individual entrepreneurs, especially beginners. It does not pay VAT, personal income tax, property tax.

The taxpayer chooses the basis for calculating the rate himself:

6% of income;
15% of income minus expenses.

If the costs are low, it is better to choose the first option. If the costs exceed 60% of the profit, the second is more profitable. Payment is due quarterly. A book of income and expenses is kept. The entrepreneur must notify the IFTS in writing of his decision.

OKVED

The next point that a beginner needs to decide on is the choice of activity codes from the OK 029 - 2014 classifier (NACE). Your main code is 13.93 - production of carpets and rugs. You can add other activities, such as trading, etc.

Registration documents

V tax office the applicant provides:

application for registration in the form of P21001;
receipt of payment of state duty;
a copy of a passport or a temporary permit to stay in the region, for foreigners - a notarized translation of the passport;
notification of the transition to the simplified tax system.

And one more important point- the application is signed by the applicant or his authorized representative in the presence of an employee of the Federal Tax Service Inspectorate. Within three days, it is considered and issued in case of a positive decision.

Technologies and materials for sewing car mats

Rubber and textiles have long been used in the production of rugs. Pile car mats on a rubberized basis have proven themselves quite well. They do not allow water to pass through, retain dirt, and are cleaned with a vacuum cleaner.

V last years new generation materials appeared - polymers. Especially popular in the market - EVA (EVA) or sevilen. It is produced oil companies in granules, then pressed into sheets of various sizes and colors, and is widely used to make car mats. Moreover, the dimensions of the sheets are calculated for the most economical cutting.

Its quality indicators include: lightness, plasticity, resistance to temperature fluctuations, strength. It has a cellular structure in the form of honeycombs or diamonds, which retain moisture well, preventing it from spreading. Dirt and dust can be removed by simple shaking. You can buy EVA material from its manufacturers.

Eva car mats production technology includes the following processes:

cutting material according to a pattern, punching holes for fasteners, installing them;
attachment from the seamy side of the double-sided adhesive tape (to prevent the product from slipping);
sewing the edges with edging tape.

Sewing requires special equipment

When performing an individual order, a careful taking of measurements of the ordered rugs is added directly in the car salon on a cellophane sheet, taking into account the unevenness of the floor, drops, slots. After cutting according to an individual pattern, the rug is tried on again, cut to absolutely exact dimensions and edged. At the request of the buyer, a metal or plastic thrust bearing is fixed.

Equipment

For sewing EVA rugs you need the following equipment:

sewing machine with direct drive, preferably complete with an edge banding machine;
cutting table;
press for mounting fasteners, punch;
patterns, scissors, needles;
edging tape, threads, eyelets.

It can be purchased as a set from companies involved in the production of EVA material, and templates for sewing products for all brands of cars are also offered there.

Sales of products

The popularity of this product is very high, it is not difficult to organize its marketing. In particular, it is necessary to conclude agreements with the stations Maintenance and specialty shops and salons, register your online store, advertise in the local newspaper.

Profit calculation

Bulk purchases of material are much cheaper. For example, when purchasing 20 sheets of 2.7 sq. meter you will pay 1080 rubles. per piece or 21,600 rubles. The production of a set of four rugs will take about 1.5 square meters. meters, a total of 40 sets will be obtained. The average price on the market is about 2000 per set. Total, 80,000 rubles.

We subtract the cost of raw materials, the salary of a hired tailor (15% of the profit), other expenses, the net profit will be at least 150-200%. With large volumes and well-established sales, you will recoup your initial investment in 2 months.

So, you got acquainted with a very interesting and highly profitable direction in the development of small business. Using our practical advice, you can successfully start an EVA car mats business.

* Calculations use average data for Russia

Sales volumes of passenger cars and trucks on the territory of our country are increasing every year. Accordingly, the demand for various related products, which are not included in the basic configuration, but are necessary for car owners. These include special floor mats that are placed under the feet under each seat in the car and with which the luggage racks are covered to avoid contamination. The most widespread are rubber mats, since they are distinguished by an affordable price (the cost of a set of an average price category is from 500 rubles), are easily cleaned of dirt, have an anti-slip effect and high wear resistance. The number of car models is quite large, so you won't have any problems with the assortment.

The production technology of rubber mats is quite simple. Worn-out materials can be used as raw materials. car tires(raw rubber). First, the raw material is cleaned of impurities under running water. Then the rubber is crushed on special equipment in several stages to the state of granules (sometimes silicone is added to it). All metal parts are removed from the rubber mass using a strong magnet. The metal is sent for processing to another factory. Other foreign components (eg nylon or fiberglass) are separated from the crushed rubber using a sieve. The remaining pieces of rubber are still too large, so they are sent to the secondary shredder tank, where they are grinded even more. The processed rubber granules are laid out on large molds, which are sent to the press. There, they are pressed in special molds for rubber mats under the influence of high temperatures for thirty minutes. Finally, the workpieces are removed from the molds, separated, cooled with water jets for a few minutes, and trimmed. The finished rugs are cleaned of industrial dust and packed. A more simplified version of work, common in our country, is when a workpiece of a certain shape is cut out of a ready-made sheet of raw rubber, lubricated soapy water and is laid under the press. The retail cost of one rug is about 100-150 rubles.

Many business plans provide calculations that assume a minimum production volume of 45-50 rugs per day. Of course, in order for production to become profitable, it is not enough just to manufacture products, it is also necessary to organize their sales. To organize such a business, you need a room for a workshop with an area of at least 100 sq. meters, always equipped with ventilation, electricity, water supply and sewerage. Moreover, according to sanitary standards, such an enterprise should be located far from the residential area (usually it is taken out of the city).

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When using the hot stamping method, you will need appropriate equipment - a technological line consisting of forming molds and a grinder. According to the business planners, the cost of such a line starts at $ 25,000. The predicted payback period is one and a half years. True, all these calculations are very arbitrary. In fact, you will find that the figures given in these business plans are underestimated. First of all, the calculation does not mention the costs of the work of the designer-constructor. Even the simplest development option - following the example of a ready-made rug, based on the control points of which a mathematical model is recreated in a special program - will not be cheap. Based on this mathematical model the mold is then ordered from the tool factory.

The second surprise that awaits an entrepreneur who decides to engage in such production is the cost of the mold. Making it to order can cost a lot. And this despite the fact that several molds will be needed - at least one for each model of the rug. Used European-made equipment costs from several thousand to several tens of thousands of dollars, depending on wear, functionality, performance. A new mold, which can produce up to one million items, will cost about the same amount. In your calculations, take into account also that all raw materials in our country, including raw rubber, are much more expensive than, for example, in China, unless you can find suppliers who will offer more favorable prices and working conditions, or will purchase directly from Chinese manufacturers. Large factories organize their own production of molds, milling machining centers, design departments and design bureaus. Thus, they practically do not depend on their suppliers, they can control the quality of their products and the entire manufacturing process... But the organization of such a production requires a lot of investment.

Ready-made ideas for your business

For the above reasons, most entrepreneurs prefer to bring several dozen types of rubber car mats from China at once and sell them in Russia. Even taking into account transportation costs and customs duties, this turns out to be more profitable than organizing our own production on the territory of our country. However, if you still intend to engage in the direct manufacture of rugs, a considerable investment will be required.

The production of rubber products is quite simple. Even an inexperienced worker with a little training will be able to work with automatic equipment. In just a shift, three people can produce more than one hundred products with the correct organization of work. The enterprise will be profitable only with large production volumes, which are, of course, not 50 units of products per day, but at least 700-800.

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