PROVEDAL equipment for aluminum loggias. Equipment for the production of balcony structures Equipment for the production of aluminum balcony windows
* In the table of goods, conventionally marked A B C D E F G H I J K L intersecting punching operations in an aluminum profile.
Equipment for Pass can be sorted in the "Product Filter" by putting a "+" in front of the punching operation.
Thus, you can choose the machine you need with the necessary operations for processing aluminum profiles.
Punching operations on equipment in the aluminum profile of the Provedal type
PROVEDAL equipment intended for the production of sliding and hinged aluminum windows structures (blind, folding, swing-out) made of aluminum profiles of the C-640 series (wide profile) and P-400 (narrow profile) of the PROVEDAL system used mainly for glazing balconies and loggias, for the production of office partitions.
The equipment we offer is used in the manufacture of aluminum sliding and hinged windows, translucent structures, aluminum loggias and balconies from the PROVEDAL profile and its analogues:
- profile Krasnoyarsk SIAL Foundry and press plant SEGAL Krasnoyarsk
- Belarusian profile Alutech
- profile KRAUSS
- INICIAL profile
- Samara profile Russian aluminum
- Maloyaroslavsky profile Agrisovgaz
- VSMPO profile, Verkhnyaya Salda
- Voronezh profile
- KRAMOS Moscow
- Alumil
Equipment for sliding and hinged structures made of aluminum profile, type Provedal
Punching of all necessary technological holes in aluminum is carried out on a special pneumatic press combined with a die, or the die is inserted into a separate press, manual or pneumatic, which will compress the die equipped with punching knives and punches.
Also in the catalog are presented Manual Punching presses performing one punching operation, which allow you to supplement the missing matrix operations.
Press die = Press + Die = Press combined with the die
With the help of such Press matrices or dies with presses can be cut:
drain holes
holes in the sash for installing the pull rod
holes for the hardware handle
connecting holes for crackers in aluminum profiles, holes for corner inserts (crackers) for connecting the corner of the aluminum frame and the window sash of balcony structures
other holes, which are given in the detailed description for each equipment.
We open the production of aluminum windows
Aluminum and PVC window constructions quickly gained popularity in our country. Fewer people today prefer wooden windows, which need to be constantly insulated in winter and painted. Probably, there is not a single performance characteristic by which the aluminum profile would be inferior to other window profiles.
Attractive market
Modern aluminum glazing systems provide not only warmth and aesthetic appearance... Glazing the balcony with just two materials: glass and aluminum, you can increase the usable area in the apartment. And the owners of a small apartment will receive not only an additional mini-room on the balcony, but also lighter housing (by increasing luminous flux).
Aluminum windows outperform not only wooden counterparts, but also plastic profile (PVC) windows. Aluminum, unlike plastic, does not burn, which means it is fireproof. Plastic, on the other hand, not only burns well, but also emits substances that are very toxic to humans during the combustion process: chlorine and hydrocyanic acid.
Aluminum is resistant to dirt and temperature fluctuations. The permissible temperature difference is from -50 to + 60 gr. it best material for glazing of street pavilions and kiosks.
Obviously right organized business in the production of aluminum windows can not be unprofitable. If there is an active demand for a product, then you can enter the market!
To organize a business, you will need to take the following steps:
- Register entrepreneurial activity at the local tax office (individual entrepreneur or LLC).
- Rent heated production room from 100 sq. m. and a warehouse for storing raw materials and finished products from 50 sq. m.
- Find suppliers of raw materials and materials for the production of windows (aluminum profiles and fittings)
- Purchase necessary equipment
- Hire staff
- Conduct advertising campaign
- Start production
Equipment
For the production of aluminum structures from a profile, you will need to purchase a number of small machines and presses. The cost of each individual device is not so high (
$ 3000 - $ 5000), however, for the complete set, you will have to pay at least $ 40 thousand. compressors, chip suckers.
Raw materials and production technology
Aluminum profiles and fittings (handles, rubber bands, screws) are used as raw materials for the production of aluminum windows. The technology for the production of windows from a profile is considered more simplified, since it uses ready-made, cast aluminum. The profile is purchased in bulk from foundries at a price of 150 rubles. per kg.
The price also depends on which profile is purchased: cold or warm. Hence, two technologies are distinguished: cold glazing and warm glazing. The cold profile is 2-3 times cheaper than the warm one. Low price due to a simpler technology and lower performance characteristics (it is not for nothing that it is called "cold"). The cold profile is obtained by a simple extrusion process. The product is formed by extrusion of heated aluminum through a die with a hole. To create a warm profile, three components are used at once: the outer part of the profile, the inner part of the profile and thermal break. The thermal break is located between the inner and outer part of the profile and is carefully connected to them. Therefore, the product turns out to be denser and warmer. It takes more time, money and labor to make a warm profile. The price of cold profile windows starts at $ 30 per sq. m., and from warm - from $ 150 per sq. m.
You can familiarize yourself with the regulatory documentation for the production of aluminum windows in the following documents:
- GOST 22233-93. Extruded aluminum profiles
- GOST 21519-2003. Window blocks made of aluminum alloys
- GOST 21519-84 (1992) Balcony windows and doors, showcases and stained-glass windows from aluminum alloys. General specifications
The technology for the manufacture of window structures involves the following successive steps: cutting an aluminum profile into blanks, processing the ends of an impost, punching technological holes, drilling holes for a lock and a larva, broaching sealing rubber, assembling frames and sashes, installing fittings, assembling a structure and installing fillings into products ...
You can implement ready-made windows construction companies, wholesale resellers and small private firms engaged in the installation of windows in apartments and houses. The most profitable clients are large construction companies that have large volumes of work on the construction of residential complexes. It is not easy to conclude a contract with such a company due to the high competition among window suppliers. To speed up sales, you should hire a manager who will call the company every day and offer them cooperation.
Video - press for the production of aluminum windows
Equipment for processing aluminum profiles
We sell equipment for processing aluminum profiles: pneumatic and manual presses
for processing facade, window and door systems Tatprof, Sial, New Tec, Agrisovgaz, Almo, Alusit, hand presses for processing sliding and swing systems Provedal. Machine tools for aluminum structures are sold from a warehouse 120 km from Moscow, delivery across Russia is possible.
You can see the price list for the equipment here.
Shoham pneumatic and hand presses, Israel
Pneumatic presses Comall, Italy
Pneumatic and manual presses Bisal, Serbia
Pneumatic presses for the processing of facade systems
Pneumatic presses have been manufactured by SHOHAM MACHINERY LTD http://www.shoham-mach.co.il/ for over 10 years. SHOHAM MACHINERY LTD equipment is very widespread in Russia and has proven itself well as high-quality, simple and reliable.
All presses are covered by a manufacturer's warranty - 2 years from the date of sale. In case of planned replacement / breakage of cutting knives, we will deliver them to the most shortest time so that your production is not idle.
Pneumatic press PNZ8 for NEW TEC 150 system
Pneumatic punch press PNZ8 is designed for technological processing of aluminum profiles of the NEW TEC 150 system. Price 3900 EUR.
Specification Value Operating temperature 0 ÷ 40 Storage temperature -10 ÷ 50 Maximum altitude 2000 m.a.s.l. Storage humidity 80 @ 20 ° C R.H. % Maximum working environment humidity 70 R.H. % Working pressure Min 6 - Max 7 Bar Force 1950 kg Air consumption 1.6 Nl / cycle Dimensions 240x360x240 mm Noise level less than 70 dB
Pneumatic press P-AGS150
Pneumatic small-sized punching press (pneumopress), designed for cold processing of profiles of the AGS150 system. The price is 5 680 USD.
Knife P-AGS150-K02-4
PNEUMATIC PRESS BS15800
The pneumatic punch press is designed for technological processing of aluminum profiles of the AGS500 system. The BS15800 press is priced upon request.
Article BS15800 Types of processed profiles AGS-500 Drive type Pneumatic, 4 tons Working pressure Min - 6 bar, max - 8 bar Temperature range of application From -20 ° C to +60 ° C Tool stroke 23 mm Dimensions (LxBxH) 660x295x296 mm Weight 87 kg
Model P-AGS500-5 Station
- List of technological operations:
Pneumatic press P-AGS500-8
Pneumatic small-sized punching press (pneumopress), designed for cold processing of profiles of the AGS500 system. The price is 6 160 USD.
- List of technological operations:
Pneumatic press ALUSIT FC50 + Shoham P 509100
Pneumatic small-sized punching press is designed for cold processing of profiles of the facade system ALUSIT FС50 +, AGS 500. Price 430,300 rubles.
- List of technological operations:
Shoham PMF50 for Alutech systems
Pneumatic small-sized punch press PFM50 is designed for cold processing of aluminum profiles of the ALTF50 system. The pneumatic press allows you to perform all the basic operations for assembling the facade, which is a sequence of the complete process of processing profiles (end processing of girders, punching drainage grooves in the pressure plate and decorative cover, punching holes for fasteners).
The pneumatic press is equipped with punching dies. It is possible to handle the girders at an angle of up to 10 °. Price 6500 USD.
Pneumatic presses for processing window and door systems
For the processing of window and door series NS SY50-60-68 / AGS50-68, our company supplies pneumatic presses manufactured by COMALL. COMALL equipment has been known in Russia for a very long time and due to its good technological design, relatively low cost and high reliability, it is very popular with recyclers of aluminum structures.
Pneumatic press PNZ1
The processed system is NEW TEC SY50-60-68 / AGS 50-68 produced by Alstokservice LLC and Agrisovgaz LLC. PNZ1 price - 2 210 EUR.
This machine is designed for cold punching of holes of a given shape in profiles made of aluminum or similar materials. Punching is done using punches or knives of the appropriate shape and dies.
- List of technological operations:
Equipment for the production of aluminum structures
The offered equipment for the production of aluminum structures is used in the production of aluminum windows, stairs and stepladders, advertising stands, showcases, shop equipment, cabinets, aluminum partitions, facades, aluminum profile doors and many other products in the production of which aluminum profiles are used.
The main machines are aluminum cutting machine, aluminum milling and angle crimping machine. For aluminum, frontal saws or saws with a bottom feed of the saw blade are more recommended, since pendulum saws eventually have a backlash and inaccuracy of facing (the corner leaves). With milling machines, you need to turn on the milling width you need. Angle crimpers are quite versatile in terms of characteristics and design, so it is better to focus on the price here.
- differences in the production of windows begin with cutting the profile into blanks, for example, the door profile in the lower part is connected at right angles. The glazing bead fixing the glass unit in the window is cut together with the main profile and also at 90 °.
- milling of the impost occurs with fairly simple disc cutters, which most often choose several ledges.
- on a copy-milling machine, a hardware groove, a lock cylinder and other holes are milled, the accuracy of which is not very scary
- for punching critical holes, such as holes for twisting corner connecting nuts, manual and pneumatic punching presses are most often used. They do it very quickly and accurately.
- if a connection is planned on a crimping machine, then a biscuit profile is purchased in advance, which is subsequently cut into corners and crimped inside the corner joint. Such a connection is economically more profitable and the crimping machine pays off quickly enough.
Further assembly of standard aluminum windows is similar to pvc windows, this is the installation of sealing rubber, glazing, installation of fittings, hinges using templates. If complex girder structures are manufactured, then in most cases this structure is completely assembled in the workshop in order to exclude an error. Subsequently, the structure is disassembled, the elements are signed and taken to the direct assembly at the facility.
Equipment for the production of aluminum profile windows
Equipment for the production of aluminum loggias PROVEDAL
Equipment for the production of aluminum facades
Cutting machines (saws)
aluminum profile
Machines for processing (milling)
the end of the impost
Angle crimping machines (press) for aluminum
Copy milling machines
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Equipment exchange / return rules Bench machines are industrial goods and are not intended for personal, household or household use. Goods of good quality cannot be exchanged or returned. In case of detection within fourteen days of non-conformity of the goods in quality, the Buyer has the right inappropriate goods. The buyer must accompany the returned goods with a complaint (statement of the revealed non-conformity) and packaging in which the goods were the date of the invoice for which this product was received, a description of the revealed non-conformity of the goods, the names of the persons who identified the non-conformity of the goods and their contact information. The seller on his discretion may exchange the nonconforming item for the same qualifying item or refund the payment. The seller must take the decision to return payment or replace the goods in thirty days from the date of receipt of the returned item. In respect of goods returned in violation of the procedure described in these Rules, exchange and refund of payment is not produced. In the event that damage to the goods occurred due to the actions of the Buyer, or during transportation and storage after receiving the goods at the terminal of the transport company no refunds will be given. Shipping costs for the exchange of goods shall be borne by the Seller. The Seller does not compensate the Buyer for the costs of returning the goods, if such costs are not The Buyer has previously agreed with the Seller.
Attractive marketModern aluminum glazing systems provide not only warmth and aesthetic appearance. Glazing the balcony with just two materials: glass and aluminum, you can increase the usable area in the apartment. And the owners of a small apartment will receive not only an additional mini-room on the balcony, but also lighter housing (due to an increase in the luminous flux). Aluminum windows outperform not only wooden counterparts, but also plastic profile (PVC) windows. Aluminum, unlike plastic, does not burn, which means it is fireproof. Plastic, on the other hand, not only burns well, but also emits substances that are very toxic to humans during the combustion process: chlorine and hydrocyanic acid. Aluminum is resistant to dirt and temperature fluctuations. The permissible temperature difference is from -50 to + 60 gr. It is the best glazing material for outdoor pavilions and kiosks. It is obvious that a properly organized business in the production of aluminum windows cannot be unprofitable. If there is an active demand for a product, then you can enter the market! To organize a business, you will need to take the following steps:
EquipmentFor the production of aluminum structures from a profile, you will need to purchase a number of small machines and presses. The cost of each individual device is not so high (~ $ 3000 - $ 5000), but for a complete set you will have to pay at least $ 40 thousand. , manual bending machines, pneumatic screwdrivers, pneumatic drills, reciprocating compressors, chip suckers. Raw materials and production technologyAluminum profiles and fittings (handles, rubber bands, screws) are used as raw materials for the production of aluminum windows. The technology for the production of windows from a profile is considered more simplified, since it uses ready-made, cast aluminum. The profile is purchased in bulk from foundries at a price of 150 rubles. per kg. The price also depends on which profile is purchased: cold or warm. Hence, two technologies are distinguished: cold glazing and warm glazing. The cold profile is 2-3 times cheaper than the warm one. The low price is due to a simpler technology and lower performance characteristics (it is not for nothing that it is called "cold"). The cold profile is obtained by a simple extrusion process. The product is formed by extrusion of heated aluminum through a die with a hole. To create a warm profile, three components are used at once: the outer part of the profile, the inner part of the profile and thermal break. The thermal break is located between the inner and outer part of the profile and is carefully connected to them. Therefore, the product turns out to be denser and warmer. It takes more time, money and labor to make a warm profile. The price of cold profile windows starts at $ 30 per sq. m., and from warm - from $ 150 per sq. m. You can familiarize yourself with the regulatory documentation for the production of aluminum windows in the following documents:
The technology for the manufacture of window structures involves the following successive steps: cutting an aluminum profile into blanks, processing the ends of an impost, punching technological holes, drilling holes for a lock and a larva, broaching sealing rubber, assembling frames and sashes, installing fittings, assembling a structure and installing fillings into products ... SalesReady-made windows can be sold to construction companies, wholesale resellers and small private firms that install windows in apartments and houses. The most profitable clients are large construction companies that have large volumes of work on the construction of residential complexes. It is not easy to conclude a contract with such a company due to the high competition among window suppliers. To speed up sales, you should hire a manager who will call the company every day and offer them cooperation. Video - press for the production of aluminum windows
Equipment for the production of balcony structures from an aluminum profile (analogue of the PROVEDAL system) includes the following elements:
ClassificationCut-off saw The cut-off saw is used for cutting aluminum profiles at various angles and can be additionally equipped with a measuring ruler Die for punching holes in aluminum profiles The matrix is a set of punching tools (punches) for performing operations on punching holes of a given configuration and dimensions in an aluminum profile. The punches are assembled into a single block, which is the matrix itself. In the design of the matrix, return springs are provided for bringing the tool to its original position. The matrix can be combined into one block with a pneumatic press.
Pneumatic press to drive the die The press serves to drive the matrix into action, lowering its upper part, on which the punches are installed, down. After cutting the profile, the press returns to its original position under the influence of the return springs of the matrix. Pneumatic presses are connected to a central compressed air system or can operate from a stationary compressor with a working pressure of at least 6 atm. Copy milling machine The copy-milling machine is used for milling holes in the aluminum profile for locks, profile cylinders or for balcony latches. Similar publications
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