Organization of the safe operation of the PS as part of the

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1. General Provisions

1.1. This manual has been developed in accordance with the requirements of "" approved. by order of the Federal Service for Ecological, Technological and Nuclear Supervision dated November 12, 2013 No. 533.

1.2. The specialist responsible for the implementation of production control during the operation of lifting structures (hereinafter referred to as the responsible specialist) is appointed by order of the General Director, after passing certification in the field of industrial safety and receiving a job description.

1.4. Re-certification of a responsible specialist is carried out at least once every 5 years.

1.5. The responsible specialist reports to the head of the department of labor protection, industrial and environmental safety, and in his absence - to the general director.

1.7. The responsible specialist exercises production control over the safe operation of lifting structures, removable load-handling devices, containers and rail tracks.

1.8. For the period of vacation, business trip, illness and in other cases of absence of a responsible specialist, the execution of his duties is assigned by order to another employee with the appropriate qualifications.

1.9. The responsible person must know:

1.9.1. Safety rules for hazardous production facilities that use lifting structures;

1.9.2. Rules for the installation of electrical installations (PUE) section "Electrical equipment of cranes";

1.9.3. Rules on labor protection during the operation of electrical installations;

1.9.4. job description;

1.9.5. Requirements of instructions for the operation of lifting structures of manufacturers;

1.9.6. responsible for the maintenance of lifting structures in working condition and specialists responsible for safe production using lifting structures.

Production instructions for personnel engaged in the repair and maintenance of lifting structures;

1.9.8. Guidelines for the inspection of hoisting machines that have completed their standard service life;

1.9.9. Information letters of Rostekhnadzor on the prevention of accidents and accidents during the operation of lifting structures.

2. Responsibilities

2.1. The responsible person must:

2.1.1. To carry out production control over the technical condition and safe operation of lifting structures, removable load-handling devices, containers, rail tracks and take measures to prevent violations of safety rules;

2.1.2. Carry out technical examinations of lifting structures not registered with Rostekhnadzor, as well as keep records of them;

2.1.3. Supervise the implementation of issued state. inspectors of Rostekhnadzor prescriptions;

2.1.4. Monitor adherence to schedules for repairs, maintenance and periodic inspections of lifting structures, rail tracks, removable load-handling devices and containers;

2.1.5. Participate in commissions for the certification of specialists in the field of industrial safety and testing the knowledge of maintenance and repair personnel;

2.1.6. Check compliance with the procedure for the admission of personnel to maintenance of lifting structures established by the safety rules;

2.1.7. Monitor the availability and implementation of instructions by service personnel and responsible specialists;

2.1.8. Check compliance with the requirements of safety rules, projects for the production of work and technological maps in the production of work using lifting structures;

2.1.10. Check the availability of technical documentation for the operation of lifting structures at the work site;

2.1.11. Monitor compliance with the established procedure for putting lifting structures into operation;

2.1.12. Check compliance with the procedure established by the owner for the allocation and direction of mobile lifting structures to objects;

2.1.13. To bring to the attention of service personnel, managers and specialists related to the operation of lifting structures information on the state of accidents and injuries, with an analysis of violations during the operation of lifting structures;

2.1.14. To be present at inspections of the state of technical safety of lifting structures by representatives of Rostekhnadzor bodies.

2.2. The specialist responsible for the implementation of production control during the operation of lifting structures should not allow their work if, during the check, he found that:

2.2.1. Repair and maintenance of lifting structures is carried out by personnel who have not passed the knowledge test;

2.2.2. Specialists responsible for the safe performance of work with the use of lifting structures and specialists responsible for the working condition of lifting structures have not been appointed;

2.2.3. The period of technical examination of lifting structures has expired;

2.2.4. The instructions issued by him or Rostekhnadzor bodies to ensure the safe operation of hoisting machines have not been fulfilled;

2.2.5. Technical malfunctions were identified on lifting structures: cracks or deformations of metal structures, loosening of fasteners in the joints of metal structures, malfunction of safety devices and devices, malfunction of the control system, unacceptable wear of hooks, ropes, chains, malfunction of mechanisms and brakes, malfunction of the rail track, malfunction of grounding or electrical equipment;

2.2.6. There are no removable load-handling devices and containers corresponding to the mass and type of transported goods or they are faulty;

2.2.7. Works are carried out without projects for the production of works, technological maps, work permits;

2.2.8. Measures for the safe conduct of work, set out in the projects for the production of work, technological maps, work permits, have not been implemented;

2.2.9. Passports of lifting facilities or information about its registration with the bodies of Rostekhnadzor are missing, lost;

2.2.10. Work with the use of lifting structures is carried out in violation of safety rules and instructions, which can lead to an accident or injury to people.

3. Rights

3.1. The specialist responsible for the implementation of production control during the operation of lifting structures has the right to:

3.1.1. At any time, visit workshops and sites related to the operation of lifting structures, check their technical condition, operating conditions. as well as compliance by managers and specialists, and maintenance personnel with safety rules, production instructions and other regulations in the field of industrial safety;

3.1.2. Stop the operation of lifting structures in the cases specified in clause 2.2. this instruction;

3.1.3. Require from the technical services of the enterprise, managers and specialists, the presentation for verification of documents on issues related to the operation of lifting structures;

3.1.4. To give instructions obligatory for the administration of workshops, departments and set deadlines for the elimination of identified violations;

3.1.5. Raise a question before the administration of the enterprise about the removal from the performance of work on the repair and maintenance of lifting structures of persons who violate the requirements of federal and local regulations in the field of industrial safety;

3.1.6. Raise the issue of punishing employees responsible for violations of industrial safety requirements during the operation of lifting structures.

4. Responsibility

4.1. The specialist responsible for the implementation of production control during the operation of lifting structures is responsible in accordance with applicable law for.

B.9.31. Operation of hazardous production facilities that use lifting structures designed for lifting and moving

Cargo

Topic 1. General requirements for PS

Question 1. Which of the HPFs listed below are not subject to the requirements of the FNP PS?

At HIFs where ropeways are operated

Question 2. Which of the following HPFs are subject to the requirements of the FNP PS?

At HIFs, where cargo electric trolleys are operated, moving along elevated rail tracks together with the control cabin

Question 3. What document confirms the compliance of the PS with the requirements of technical regulations?

Certificate or declaration of conformity

Question 4. Which mobile PS does not require confirmation of compliance with the requirements of the Technical Regulation "On the safety of wheeled vehicles"?

Cranes - pipelayers

Question 5. H What is meant by the term "Elevating Structure Incident"?

Failure of the PS used at the HIF, resulting in the PS inoperable, preventing its continued operation without repair

\ Question 6. H is understood by the term "Operating and I"?

Operation - the stage of the life cycle of the PS, at which its quality is implemented, maintained and restored. The operation of the substation includes the use for its intended purpose (work), transportation, installation, storage, maintenance and repair

Question 7. What is meant by the technical examination of the substation?

A set of administrative and technical measures aimed at confirming the operability and industrial safety of the substation in operation

Question from 8. What what is meant by the term "crane cycle"?

The set of operations associated with the transportation of cargo by a crane during operation, from the moment when the crane is ready to lift the load, until the moment it is ready to lift the next load

Question 9. Which of the listed PS are not subject to registration in the bodies of Rostekhnadzor?

Pipelay Cranes

Question 10. Which of the listed PS are subject to registration in the bodies of Rostekhnadzor? Lifts and towers designed to move people

Question 11. Does an organization operating HPF with PS have the right to involve specialists from third-party organizations as: a specialist responsible for the implementation of production control during the operation of PS; a specialist responsible for maintaining the PS in working condition; a specialist responsible for the safe performance of work using PS?

Has no right

Question 12. Who must be informed by HIF employees directly involved in the operation of the substation about the threat of an emergency?

Your immediate supervisor

Topic 2. Repair, reconstruction or modernization of the HIF substation

Question 1. What should be done for substations that have completed their service life in order to extend their service life?

Overhaul or complete repairs, as well as industrial safety expertise

Question 2. Which organization is responsible for the operation of PS not equipped with limiters, indicators and recorders necessary to ensure industrial safety of the process in which PS is used by the Federal Norms and Rules?

For the operating organization of the substation

Question 3. Representatives of which organizations sign the protocol in case of loss of long-term storage information during the repair of the recorder of the parameters of the PS operation?,

A specialized organization that carries out repair of the substation and the operating organization of the substation.

Topic 3. Operation of PS HPF

Question 1. Which organization has the right to make changes to the developed PPR (project for the production of works of the PS) to perform construction and installation work?

Only the organization - the developer of the WEP

Question 2. How much higher than objects and equipment encountered on the way should crane booms be when they are rotated or moved?

Not less than 500 mm

Question 3. What are the installation requirements for floor or radio operated cranes?

There must be free passage for the worker operating the crane

Question 4. In what cases is it possible to install stationary electric hoists or winches over production floors to lift goods through a hatch in the ceiling?

Installation not allowed

Question 5. At what position of the crane on the elevated rail track should the compliance of the distance from the protruding parts of the ends of the crane to the columns, walls of the building and the railings of the passage galleries be checked?

With a symmetrical arrangement of the crane wheels relative to the rail

Question 6. What is the distance from the top of the crane, moving along the elevated rail track, to the ceiling of the building or building structures above the crane?

Not less than 100 mm

Question 7. What is the distance from the lowest point of the crane (not counting the lifting body), moving along the elevated rail track, to the floor of the workshop or sites where people can be during the operation of the crane (with the exception of sites intended for crane repair)?

Not less than 2000 mm

Question 8. What is the distance from the lower protruding parts of the crane (not counting the lifting body), moving along the elevated rail track, to the equipment located in the coverage area?

Not less than 400 mm

Question 9. What is the horizontal distance between the protruding parts of the crane moving along the ground crane track and stacks of goods located at a height of up to 2000 mm from the level of work platforms?

Not less than 700 mm

Question 10. What is the vertical distance from the counterweight console of the tower crane to the platforms where people can be?

Not less than 2000 mm

Question 11. At what distance from building elements, equipment and cargo stacks should electric hoists and monorail trolleys with automatic or semi-automatic control be installed, if during the movement these PS are not accompanied by an operator?

In such a way that during the movement to exclude the possibility of touching the elements of the building, equipment and cargo stacks with the cargo

Question 12

With the owner of the line

Question 13. In which case is it allowed to install a jib crane, a crane-manipulator only on two or three outriggers?

Not allowed, PS is installed on all outriggers

Question 14. Who determines the operation of the crane near a power line made with a flexible insulated cable?

Line owner

Question 15. What distance should be observed between the crane boom and the contact wires when operating boom-type cranes under the included contact wires of urban transport in the presence of a limiter (stop)?

Not less than 1.0 m

Question 16. In what cases is it allowed to unload (load) bricks on pallets without fencing?

Only when unloading (loading) vehicles on the ground (and from the ground)

Question 17. What kind of loads during the tilting operation are called "loads of complex configuration"?

Loads with a shift in the center of gravity

Question 18

Not more than 200-" 00 mm

Question 19. In what cases is it allowed to move goods that are in an unstable position?

Forbidden

Question 20

Only in cases of using guide blocks that ensure the vertical position of the cargo ropes

Question 21

If the load is lifted only by the boom telescoping mechanism

Question 22, When is it permissible to turn a lifted load by hand?

In cases where the load is raised to a height of not more than 1000 mm

Question 23. Which requirement for the safe operation of the substation is indicated incorrectly?

Measures for the safe descent of crane operators must be indicated in the technological map

Question 24

If the shop (span) is not equipped with walk-through galleries along the rail track

Question 25

Preventing falls from a crane caused by the sudden start of movement of the crane or

his cargo trolley, run over by a neighboring crane, as well as electric shock,

falling on railroad tracks or crane beams

Question 26

Substation must be de-energized and measures must be taken to prevent their hijacking by the wind

Question 27

Tested and marked lifting devices and containers corresponding to the mass and nature of the goods being moved

Question 28

When erecting buildings or structures with a height of more than 36 m

Question 29

In places of constant loading and unloading of cars and gondola cars

Question 30

Prohibited in all cases

Question 31

The load falling on each PS should not exceed the carrying capacity of the PS

Question 32. Is it allowed to move goods using PS over ceilings under which industrial, residential or office premises are located, where people can be?

Not allowed

Question 33

During operation of the PS equipped with a controlled gripper, grab or magnet

Question 34. Who issues a permit to start up a jib crane?

The specialist responsible for the implementation of production control during the operation of the PS, or the specialist responsible for the safe performance of work using the PS, depending on specific cases

Question 35

In a special register of accounting and inspection

Question 36

Commission decision i

Question 37. Who is the chairman of the commission established to decide on the commissioning of the substation after the installation of bridge-type cranes and a portal crane using welding? *

Authorized representative of the operating organization

Question 38. Who is appointed as the chairman of the commission established to decide on putting into operation, when changing the operating organization for a substation that has completed its service life?

Authorized representative of the operating organization

Question 39. How many days before the start of the work of the commission must the operating organization notify in writing the organizations whose representatives are included in the commission, about the work of the commission to put the substation into operation?

Not less than 10 days

Question 40. When are production instructions issued to personnel servicing the PS?

Before admission to work, against receipt

Question 41

Specialist responsible for the safe performance of work using PS

Question 42

A signalman from among the slingers must be appointed

Question 43

Specialists responsible for the safe performance of work using PS, crane operators (operators) and slingers

Question 44

Head of the operating organization performing work with the use of PS

Question 45

The strength of the wind at which its work is not allowed

Question 46

If it is provided for by a specially developed PPR %

Question 47

Guidelines (instructions) for the operation of the PS, and in the absence of instructions in it, the requirements of the FNP PS

Question 48. Which of the listed substations is allowed to carry out a full technical examination once every 5 years?

Substation that serve electrical and pumping stations, compressor units

Question 49

At least once every 12 months

Question 50

At least once every 3 years, with the exception of rarely used substations Question 51. What should be done after the overhaul of substations?

Extraordinary full technical examination

Question 52. In which of the following cases, during an extraordinary full technical examination of a substation, only static tests are carried out?

After replacing the lifting device

Question 53. Who should carry out the technical examination of the substation?

Specialist responsible for the implementation of production control during the operation of the PS with the participation of a specialist responsible for maintaining the PS in working condition

\J- Question 54

The operating organization, unless otherwise specified in the operating manual of the substation

Question 55

If it is provided for by the PS passport

■ "Question 56. What is the duration of the static test of cable cranes?

Question 57 \ boom type is considered to have passed the static test?

If within 10 . In a minute, the lifted load will not fall to the ground, and no cracks, residual deformations or other damage to metal structures and mechanisms were found

Question 58 ■

The mass of which is on! 0% exceeds its nameplate capacity

Question 59

Each mechanism must be tested by static and dynamic load

Question 60

With the one installed at the time of the

Question 61. What are the requirements for steel ropes installed on substations when replacing previously installed ones?

Steel ropes must comply with the brand, diameter and breaking force specified in the PS passport and have a certificate of the manufacturer

Question 62. What requirements must steel chains installed on substations meet?

Steel chains must comply with the grade and breaking force specified in the PS passport, have a certificate from the chain manufacturer.

Question 63

Requirements of design and operational documentation for the rail track

Question 64

In all of the above cases

Question 65

It is allowed only after the development of measures to prevent the collision of operating cranes with rolling stock and coordination with the organization in charge of the organization of traffic on the railway tracks

Question 66

If necessary

Question 67

Crane operator (operator) to the extent stipulated by the production instruction

Question 68

After every 24 work shifts

Question 69

Specialized organization

Question 70

At least once every three years

Question 71. How many branches for slings with more than three branches are taken into account in calculating their carrying capacity?

No more than three branches

Question 72

Every month

Question 73

Act or protocol

Question 74. In which of the following cases does the operating organization have the right to allow the substation to work?

For a rarely used substation, more than three years have passed since the previous technical examination

Question 75

15% or more of the value of the corresponding size of the unworn profile

Question 76. Which of the following is a condition for rejecting a crane rope that has been subjected to surface wear or corrosion?

Reducing the rope diameter by 7% or more compared to the nominal diameter even in the absence of visible wire breaks

Question 77. What mode of loading of PS mechanisms does not exist?

L2 - moderate

Question 78

More than 3.0% of the original ) size

Russian Federation

Job description of the person responsible for the implementation of production control over compliance with industrial safety during the operation of pressure vessels

"I approve"
CEO
_________________________________
______________/_________________/
"___" ______________________ 20___

JOB DESCRIPTION
responsible for the implementation of production control over compliance with industrial safety in the operation of pressure vessels

1. General Provisions

1.1. The main tasks of production control are:

a) ensuring compliance with industrial safety requirements in the organization;

b) analysis of the state of industrial safety in the organization, including through the appropriate examinations;

c) development of measures aimed at improving the state of industrial safety and preventing damage to the environment;

d) control over compliance with industrial safety requirements established by federal laws and laws of the subject of the Russian Federation and other regulatory legal acts;

e) coordination of work aimed at preventing accidents on pressure vessels and ensuring readiness for localization of accidents and liquidation of their consequences;

f) control over the timely conduct of technical examinations and diagnostics of vessels operating under pressure, repair and verification of control measuring instruments;

g) control over the observance of technological discipline.

1.2. Responsible for the implementation of production control over compliance with industrial safety during the operation of pressure vessels is an engineering and technical employee of the appropriate qualification, who has been trained and certified in industrial safety in the manner established by Rostekhnadzor.

1.3. The person responsible for the implementation of production control over compliance with industrial safety during the operation of pressure vessels annually prepares information on the organization and technical support of production control and, after approval by the management of the organization, sends it to the territorial body of Rostekhnadzor. This information must contain the following information:

a) an action plan to ensure industrial safety for the current year;

b) organization of the industrial safety management system;

c) the name of the employee responsible for the implementation of production control, his position, education, work experience in the specialty, the date of the last certification in the field of industrial safety;

d) the number of pressure vessels, with a description of the main potential sources of danger and the possible consequences of accidents;

e) implementation of the action plan to ensure industrial safety, the results of inspections, the elimination of violations, the implementation of the instructions of the Federal Mining and Industrial Supervision of the Russian Federation for the past year;

f) action plan for localization of accidents, incidents and elimination of their consequences;

g) the state of technical support for work on the implementation of production control;

h) copies of the liability risk insurance contract for causing harm during the operation of pressure vessels;

i) condition of pressure vessels subject to mandatory certification;

j) the results of the survey and control tests of pressure vessels;

k) a plan for conducting control and preventive inspections for the next year;

l) assessment of the readiness of the organization's employees to act during an accident;

m) description of accidents and accidents that occurred during the operation of pressure vessels, analysis of the causes of their occurrence and measures taken;

o) training and certification of managers, specialists and other employees involved in the operation of pressure vessels in the field of industrial safety.

2. Responsibilities of the person responsible for the implementation of production control

2.1. Responsible for the implementation of production control is obliged:

a) ensure monitoring of compliance by employees servicing pressure vessels with industrial safety requirements;

b) develop a work plan for the implementation of production control in the divisions of the organization;

c) conduct comprehensive and targeted inspections of the state of industrial safety during the operation of pressure vessels, identify hazardous factors in the workplace;

d) annually develop an action plan to ensure industrial safety based on the results of the inspection of the state of industrial safety and attestation of workplaces;

e) organize the development of action plans for the localization of accidents, incidents and the elimination of their consequences;

f) organize work on the preparation of the industrial safety review of pressure vessels;

g) participate in the technical investigation of the causes of accidents, incidents and accidents;

h) analyze the causes of accidents and incidents in the operation of pressure vessels and keep records of them;

i) organize training and certification of employees servicing pressure vessels in the field of industrial safety;

j) participate in the introduction of new technologies and new equipment;

k) bring to the attention of employees information about changes in industrial safety requirements established by regulatory legal acts, provide employees with the specified documents;

l) make proposals to the management of the organization:

• on carrying out measures to ensure industrial safety;
• on elimination of violations of industrial safety requirements;
• on the suspension of work carried out on pressure vessels in violation of industrial safety requirements, endanger the life and health of workers, may lead to an accident or cause damage to the natural environment;
• on the removal from the maintenance of pressure vessels of persons who do not have the appropriate qualifications, who have not undergone timely training and certification in industrial safety;
• on bringing to justice persons who violated industrial safety requirements;

m) inspect vessels in working condition and check compliance with the established regimes during their operation;

o) exercise control over the preparation and timely presentation of vessels for examination;

o) carry out technical examination of vessels in cases stipulated by the rules;

p) keep a book of accounting and examination of vessels on the balance sheet of the organization, both registered with the territorial body of Rostekhnadzor and not subject to registration;

c) check the issuance of instructions to maintenance personnel, as well as the availability of instructions at the workplace;

r) check compliance with the procedure for allowing workers to service vessels established by the rules;

s) check the correctness of maintaining technical documentation during the operation and repair of vessels;

t) participate in examinations and technical examinations of vessels conducted by the state inspector of Rostechnadzor or a specialist of an organization that has a permit (license) from the territorial body of Rostechnadzor.

2.2. The person responsible for the implementation of production control provides control over:

a) for the fulfillment of the conditions of licenses for activities related to the operation of pressure vessels;

b) installation, reconstruction, repair of pressure vessels;

c) to eliminate the causes of accidents, incidents and accidents;

d) for the timely conduct of tests and technical examinations, repair and verification of control measuring instruments by the relevant services;

e) for the availability of certificates of compliance with industrial safety requirements for the vessels used;

f) for the implementation of the instructions of the territorial body of Rostekhnadzor.

3. The rights of the person responsible for the implementation of production control

3.1. The person responsible for the implementation of production control has the right to:

a) freely visit at any time of the day all divisions of the organization where pressure vessels are operated;

b) get acquainted with the documents necessary for assessing the state of industrial safety in the operation of pressure vessels;

c) participate in the development and revision of industrial safety declarations;

d) participate in the activities of the commission to investigate the causes of accidents, incidents and accidents in the operation of pressure vessels;

e) make proposals to the management of the organization to encourage employees who took part in the development and implementation of measures to improve the industrial safety of pressure vessels.

4. Responsibility

4.1. The person responsible for the implementation of production control is responsible in accordance with applicable law for violation of safety rules and job descriptions.

Job description

for a specialist responsible for the implementation of production control during the operation of lifting structures.

This job description was developed in accordance with the Federal norms and rules in the field of industrial safety "Safety rules for hazardous production facilities that use lifting structures" approved by order of Rostekhnadzor dated November 12, 2013. No. 533. Rules for the organization and implementation of production control over compliance with industrial safety requirements at a hazardous production facility, approved. Decree No. 263 of March 10, 1999 (as amended by Decrees of the Government of the Russian Federation No. 49 of February 1, 2005, No. 526 of June 21, 2013), hereinafter referred to as the Rules.

1. General Provisions

1.1. In accordance with the Rules, an organization (individual entrepreneur) operating HIFs with lifting facilities (hereinafter referred to as PS) must appoint a specialist responsible for exercising production control during the operation of PS.

1.4. The specialist responsible for the implementation of production control during the operation of the substation is appointed by order of the Deputy General Director for Production after passing certification in the prescribed manner for knowledge of the Rules and job description.

1.5. Periodic verification of the knowledge of the specialist responsible for the implementation of production control during the operation of the substation should be carried out at least once every 5 years in the prescribed manner.

1.6. The specialist responsible for the implementation of production control during the operation of the substation reports to the Deputy General Director for Production.

1.7. The specialist responsible for the implementation of production control during the operation of the substation must work according to the plan approved by the Deputy General Director for Production. On the implementation of the work plan, the specialist responsible for the implementation of production control during the operation of the substation must submit a monthly report to the Deputy General Director for Production.

1.8. The specialist responsible for the implementation of production control during the operation of the substation must have a secondary specialized or higher technical education corresponding to the profile of the production facility;

1.9. The specialist responsible for the implementation of production control during the operation of the substation also supervises the safe operation of removable load-handling devices, containers and crane tracks.

1.10. During vacation, business trip, illness or in other cases of absence of a specialist responsible for the implementation of production control during the operation of the substation, the execution of his duties should be assigned by order to another employee who has the appropriate qualifications and has passed certification.

1.11. The specialist responsible for the implementation of production control during the operation of the substation must know:

1) HIF safety rules on which PS are used;

2) Rules for organizing and exercising production control over compliance with industrial safety requirements at a hazardous production facility;

3) Rules for the technical operation of consumer electrical installations and Labor protection rules for the operation of consumer electrical installations;

4) These instructions, instructions for the specialist responsible for the safe performance of work using the PS, instructions for the specialist responsible for maintaining the PS in good condition.

5) operation manual for hoisting machines;

6) job descriptions for personnel for the maintenance of hoisting machines;

7) instructions for supervising the manufacture, repair and installation of lifting structures;

8) guidelines for the inspection of hoisting machines that have worked out the standard service life;

9) information letters and other instructions from Rostekhnadzor bodies on the prevention of accidents and accidents during the operation of lifting machines.

2. Responsibilities

2.1. The specialist responsible for the implementation of production control during the operation of the substation is obliged to:

1) supervise the technical condition and safe operation of hoisting machines, removable load-handling devices, containers, crane tracks and take measures to prevent violations of safety rules;

2) carry out inspection of hoisting machines and issue permits for their operation in cases stipulated by safety rules;

3) to control the fulfillment of the instructions issued by the bodies of Rostechnadzor and their own, as well as other instructions of the bodies of Rostechnadzor on the prevention of accidents and accidents during the operation of lifting structures;

4) monitor compliance with repair schedules, maintenance and periodic inspections of lifting structures, crane tracks and inspection of removable load-handling devices and containers;

5) participate in commissions for periodic testing of the knowledge of maintenance and repair personnel;

6) check compliance with the procedure established by the safety rules for allowing personnel to service hoisting machines, as well as the knowledge of the personnel at the workplace;

7) control the availability and implementation of instructions by maintenance personnel, specialists responsible for maintaining the PS in good condition and specialists responsible for the safe performance of work using the PS;

8) check compliance with the requirements of safety rules, projects for the production of work and technological maps in the production of work by hoisting machines, paying particular attention to:

a) the correct installation of cranes and hoists during their operation;

b) compliance with work permits when performing work near power lines and on crane tracks of bridge and cantilever mobile cranes;

c) the correctness of the applied methods of slinging loads and the choice of removable load-handling devices and containers;

d) compliance with the dimensions of the warehousing of goods;

e) the use by workers of the correct methods of work and their observance of personal security measures;

9) control the conduct of surveys of lifting structures of machines that have completed their standard service life by specialized organizations within the established time limits;

10) check at the work site for the availability of technical documentation for the operation of lifting machines and its compliance with safety rules;

11) control compliance with the procedure for putting hoisting machines into operation established by safety rules;

12) check compliance with the procedure established by the owner for the allocation and direction of self-propelled jib cranes, loader cranes and hoists to objects;

13) to be present at inspections of the state of technical safety of lifting structures by representatives of Rostekhnadzor bodies or specialists of an engineering center that has the appropriate permit (license) to carry out such work.

2.2. The specialist responsible for the implementation of production control during the operation of the PS should not allow them to work if, during the check, he established that:

1) maintenance of the substation is carried out by an uncertified crane operator, a driver (operator) of a loader crane, a pipe-laying crane, a construction hoist driver, a slinger, a cradle worker;

2) specialists responsible for maintaining the PS in good condition and specialists responsible for the safe performance of work using the PS have not been appointed;

3) the period of technical examination of the PS or a special examination of the PS that has completed its standard service life has expired;

4) instructions (acts) issued by him or Rostekhnadzor bodies to ensure the safe operation of the substation have not been fulfilled;

5) technical malfunctions were detected on the lifting structure: cracks or deformations of metal structures, loosening of fasteners in the joints of metal structures, malfunction of safety devices and devices, malfunction of the control system, unacceptable wear of hooks, ropes (chains) and their fasteners, malfunction of mechanisms and brakes, malfunction of the crane or rail track, malfunction of grounding or electrical equipment, non-compliance of the electrical circuit of the construction hoist with the project;

6) there are no removable load-handling devices and containers corresponding to the mass and type of transported goods or they are faulty;

7) work is being carried out without projects for the production of work, technological maps, work permits;

8) the measures for the safe conduct of work, set out in the projects for the production of work, technological maps, work permits, have not been completed;

9) the passport of the hoisting machine or information about its registration with the bodies of Rostekhnadzor are missing, lost;

10) work with the use of PS is carried out with dangerous violations of the rules and instructions, which can lead to an accident or injury to people.

2.3 The specialist responsible for the implementation of production control during the operation of the substation upon detection of violations specified in clause 2.2 of the Instruction is obliged to immediately notify the general director (deputy general director for production) of this, with the issuance of an appropriate order.

3. Rights

3.1. The specialist responsible for the implementation of production control during the operation of the substation has the right to:

1) visit at any time, in accordance with the procedure established at the enterprise, the areas where hoisting machines operate, check their technical condition, operating conditions, as well as compliance by engineering and technical workers and maintenance personnel with safety rules and production instructions;

2) issue appropriate instructions to prevent the operation of the PS in the cases specified in clause 2.2 of this instruction;

3) require from the technical services of the enterprise, specialists responsible for the maintenance of lifting machines in good condition and for the safe performance of work by lifting structures, to present for verification documents on issues related to the operation of the substation;

4) issue binding instructions (acts) and set deadlines for the elimination of identified violations;

5) participate in the activities of the commission to investigate the causes of accidents, incidents and accidents at hazardous production facilities;

5) raise a question with the administration of the enterprise (organization) about the removal of untrained and non-certified persons from the service of lifting machines, as well as persons violating safety rules and instructions;

6) raise the issue of punishing employees responsible for violations of safety rules and instructions.

4. Responsibility

4.1. The specialist responsible for the implementation of production control during the operation of the substation is responsible in accordance with applicable law for:

1) violation of safety rules and failure to comply with the job description;

2) failure to take measures to prevent the operation of hoisting machines with dangerous violations of safety rules and instructions that can lead to an accident or injury to people.

Deputy General Director for Production ______________________________

OT Specialist________________________________________________________________
Familiarized with the instruction:

With the introduction of new rules to replace the already familiar ones (colloquially referred to as “crane rules”), a number of questions arose (in fact, similar to those under the previous rules) regarding the certification of employees and the appointment of employees responsible for certain areas of supervision and operation: “ Who and for what exactly is appointed responsible if there are lifting structures in the organization?», « How and for what it is necessary to certify responsible employees?», « Correct areas of approval for lifting structures?».
Paragraph 23 of the "Safety Rules for Hazardous Production Facilities Using Lifting Structures" directly indicates the need to appoint:

• a specialist responsible for the implementation of production control during the operation of the substation;
• a specialist responsible for maintaining the PS in working condition;
• a specialist responsible for the safe performance of work using PS.

The duties of the last two can be assigned to one employee (if the work is carried out within the same workshop or site).
The areas of certification of workers are determined in accordance with the order of Rostekhnadzor No. 233 dated April 6, 2012 (section B9 "Industrial safety requirements for lifting structures"). Please note that by order of Rostekhnadzor No. 403 dated September 03, 2014, this section was clarified and presented in a different edition.
Thus, the employee should be certified (in accordance with the rules of the order of Rostechnadzor No. 37 dated January 29, 2007, regarding the training and certification of workers at facilities supervised by Rostechnadzor), based on the activities of the enterprise, in the following directions ("letters"):

In accordance with paragraph 153 of Rostechnadzor Order No. 533 dated November 12, 2013, periodic testing of knowledge of job descriptions and rules for lifting structures of responsible specialists should be carried out in accordance with the administrative act of the operating organization and carried out by its commission. Please note that the list of regions does not contain a separate “attestation of members of attestation commissions” for lifting structures. Thus, there is no need to create a separate commission - it is possible to test knowledge in the same certification commission, created in accordance with the requirements of Rostechnadzor Order No. Service for Ecological, Technological and Nuclear Supervision). True, its members must be certified in the territorial body of Rostekhnadzor in the same areas B.9 (for branches of organizations - in the commission of the central or parent organization).
Separately, we note that clause 11 of the "Regulations ..." (approved by Order of Rostekhnadzor No. 37 of January 29, 2007) allows certification of specialists of contracting organizations in the commission of the customer organization.
Sample orders (approximate):

ORDER (sample)

On the appointment of a specialist responsible for the implementation of production control during the operation of the substation

1. Appoint _________ (position, full name) responsible for the implementation of production control during the operation of lifting structures. For the period of vacation, business trip, illness or in other cases of absence, the duties of the person responsible for the implementation of production control during the operation of lifting structures are assigned to ___________ (position, full name).
2. Production control must be carried out in accordance with the Rules for the organization and implementation of production control over compliance with industrial safety requirements at a hazardous production facility, approved by Decree of the Government of the Russian Federation of March 10, 1999 N 263, "Regulations on the organization of production control at the enterprise" (approved by Order No. __ from ___), other local acts of the enterprise.
3. ________ (position, full name of the persons specified in paragraph 1) is / is not a member of the production control commission.

ORDER (sample)

On the appointment of a specialist responsible for maintaining the PS in working condition

In accordance with paragraph 23 of the "Safety Rules for HIFs where lifting structures are used" (approved by Order of Rostekhnadzor No. 533 dated November 12, 2013), I ORDER:

1. Appoint _________ (position, full name) responsible for the maintenance of lifting structures in working condition. For the period of vacation, business trip, illness or in other cases of absence, the duties of the responsible person are assigned to ___________ (position, full name).
2. In their work, the persons appointed by paragraph 1 of this order should be guided by the "Safety Rules for HIFs that Use Lifting Facilities" (approved by Order of Rostekhnadzor No. 533 dated November 12, 2013), technical documentation for lifting facilities, production instructions and other local enterprise acts.
3. ________ (position, full name of the persons specified in clause 1) familiarize yourself with the indicated documents against signature no later than ______ (date).
4. The Chairman of the Attestation Commission / Head of the Personnel Training Department to organize training and / or knowledge testing (certification) for __________ (position, full name of the persons specified in clause 1) no later than ________ (date).
5. Control over compliance with the order is assigned to __________ (position, full name).

ORDER (sample)

On the appointment of a specialist responsible for the safe performance of work using lifting structures

In accordance with paragraph 23 of the "Safety Rules for HIFs where lifting structures are used" (approved by Order of Rostekhnadzor No. 533 dated November 12, 2013), I ORDER:

1. Appoint _________ (position, full name) responsible for the safe performance of work using lifting structures. For the period of vacation, business trip, illness or in other cases of absence, the duties of the responsible person are assigned to ___________ (position, full name).
2. In their work, the persons appointed by paragraph 1 of this order should be guided by the "Safety Rules for HIFs where lifting structures are used" (approved by Order of Rostekhnadzor No. 533 dated November 12, 2013), regulations on labor protection when working with the use of lifting structures , technical documentation for lifting structures, production instructions, labor protection instructions and other local acts of the enterprise.
3. ________ (position, full name of the persons specified in clause 1) familiarize yourself with the indicated documents against signature no later than ______ (date).
4. The Chairman of the Attestation Commission / Head of the Personnel Training Department to organize training and / or knowledge testing (certification) for __________ (position, full name of the persons specified in clause 1) no later than ________ (date).
5. Control over compliance with the order is assigned to __________ (position, full name).

In conclusion, we note that in addition to specialists for the management of substations and their maintenance, crane operators (operators), their assistants, mechanics and adjusters of pointers, limiters and registrars are necessarily appointed by order (instruction), and for maintenance of substations with an electric drive, in addition, electricians .

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